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Print Methods

Screen Printing Manufacturing Services

Screen printing delivers bold, durable designs ideal for bulk orders—discover how Sphere Sport’s in-house screen printing can elevate your teamwear, merch, or apparel brand.
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What is Screen Printing?

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What is Screen Printing?

Screen printing is a printing process where ink is pushed through a mesh screen onto fabric. A stencil blocks certain areas of the screen, forming your design. It’s one of the most reliable and durable printing techniques used in the apparel industry. It’s ideal for bulk printing, high-opacity prints, and vibrant designs with solid colors. It’s widely used for t-shirts, uniforms, athletic wear, merch, and workwear.
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Screen printing begins by separating your design into layers—one for each color. Each layer is burned onto a mesh screen using light-sensitive emulsion. Once the screens are prepared, ink is applied and pushed through the mesh onto the fabric using a squeegee. After all colors are printed, the garment is cured under high heat to set the ink permanently.

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How Screen Printing Works

Screen Printing vs DTF Printing

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Screen Printing vs DTF Printing

Screen printing and DTF both produce high-quality prints, but screen printing is ideal for large orders with simple, bold designs. It offers a soft feel and lower cost per unit at scale. DTF is better for full-color artwork, small runs, or varied fabric types. If you're producing high volumes of the same design on cotton or blends, screen printing is often the more efficient choice.

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Brands WeWork With

  • Partner brand
  • Partner brand
  • ZIO
  • DMC Group
  • DMC Sport

Why Use Sphere Sport for Your Screen Printing?

  • 01

    200+ Fabric Options

    Choose from over 200 fabric types to match your product needs, from casual merch to premium teamwear.

  • 02

    In-House Design Support

    Our experienced graphic design team helps you prepare print-ready files and refine your artwork for the best results.  

  • 03

    Australian-Owned Support

    Work with a China-based manufacturer backed by Australian ownership. Enjoy clear communication and service that understands your market needs.

  • 04

    Complete Apparel Customization

    Add custom packaging, branded labels, and hang tags to match your brand identity. We also offer tailored service solutions to fit your workflow.

  • 05

    High-Volume Efficiency

    Our in-house production setup and automated screen printing allow us to handle large volumes efficiently. This means faster turnaround and consistent quality across every piece.

Tailored Screen Printing Solutions For Your Brand

Whether you're scaling your merch line or outfitting teams with off-field apparel, our screen printing services combine high-volume efficiency with full customization. Reach out to see how we can support your brand’s production needs.

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Testimonials

  • “Their expertise, efficiency, and seamless collaboration have been instrumental in helping us rapidly grow into a market leader in our space.”

    The Move Better Project

  • “When it came to the first order they made sure we were happy with each step and guided us through anything we were unsure about, even got regular updates.”

    Urbanfield Sports

  • “We have been working with Sphere Sport for the past seven years, and their efficiency, reliability, and trustworthiness have been exceptional.”

    Rokket Australia

Print Methods

Still Have Questions? We’re Here to Help

What is your minimum order quantity (MOQ) and how many colors can you print per design?
Our MOQ for screen printing is 30 pieces per design. We can print up to 6 unique colors per design, making it ideal for bold, multi-color artwork.
What is your turnaround time?
For most teamwear and apparel orders, our standard turnaround time is 2–4 weeks. For large-scale production (10,000+ units), timelines range from 4–8 weeks depending on complexity and order volume.
Can I order a sample before full production?
Yes, we offer samples using your custom design so you can evaluate the print quality and garment construction. Sample production typically takes 1–2 weeks.
What customization options do you offer for branding and packaging?
We provide woven labels, heat-pressed tags, sewn-in branding, and optional hang tags. Custom packaging—such as branded boxes or polybags—is also available. Since we produce garments from raw fabric, we can offer fully custom sizing to meet your brand’s needs.  
How many fabrics and colors do you offer? What fabrics work best for screen printing?
We offer over 200 fabric options in 100+ colors. Screen printing works best on 100% cotton for vibrant results, but we also print on cotton/poly blends, polyester (with low-bleed inks), tri-blends, canvas, denim, fleece, and nylon—with the right ink and preparation.

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Let’s work together to bring your brand’s vision to life with high-quality screen printing built for lasting impact

Screen Printing Factory for Teamwear & Merchandise Brands | Sphere Sport