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Design & Media

New Garment Development

Easily expand your apparel range with custom styles, fabrics, and features developed from scratch. Sphere Sport guides you through the full garment development process from concept to production.

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Sam Clay working with staff in factory

01

New Apparel Styles Unlocked

Expand your catalog with original styles tailored to specific sports, fashion, or promotional needs. New garment development begins with concept design, fabric selection, and prototyping, supported by tech packs for sampling and revisions. Utilise our experienced designers and pattern makers to create a unique product range tailored to your market. We also support branding, accessories, and packaging integration, delivering apparel ready for scale with aligned function and visual identity.
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Choosing from a wide range of performance and lifestyle fabrics lets your brand match every garment to its purpose, whether that's comfort, durability, or moisture-wicking capabilities. With diverse material options, you can offer premium experiences for different sports, climates, and demographics, helping to stand out in a crowded market.

The flexibility to select fabrics by weight, stretch, breathability, or sustainability empowers your brand to meet customer expectations without compromise. This ensures each product aligns with your brand values and helps build long-term customer trust.

02

Fabric Materials and Performance Variety

New sportswear design development

03

Customized Packaging and Accessories

Enhance your customer experience with tailored packaging and branded accessories that reinforce your identity and add value. From printed tags and woven labels to custom poly bags and ready-to-ship packaging, every detail can be matched to your apparel line.

These touches not only improve unboxing but also protect products during transit and streamline storage. Adding inserts, drawstring bags, or care guides further elevates your brand while creating a stronger emotional connection with your customers.

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Brands WeWork With

  • Partner brand
  • Partner brand
  • ZIO
  • DMC Group
  • DMC Sport

Why Use Sphere Sport for New Garment Development

  • 01

    In-House Design and Sampling Team

    Create and refine new styles quickly with expert input from our integrated design team and sampling department.
  • 02

    Access to Performance Fabrics

    Source technical materials that meet durability, comfort, and performance requirements specific to your sport or market.
  • 03

    Streamlined Product Launch Process

    Go from concept to market faster by combining pattern development, sourcing, and testing under one roof with manufacturing oversight.
  • 04

    Tailored for Sportswear Brands

    Every step of development from fit to function, is informed by our deep experience in high-performance team apparel.

  • 05

    Brand Cohesion Across Product Lines

    Maintain a consistent identity across new styles, packaging, and accessories to strengthen your visual brand presence.

Start Your Next Garment Development Project

Ready to expand your product range with professionally developed apparel? Book a consultation to discuss your vision, material preferences, and brand needs. Our team will guide you every step of the way.
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Testimonials

  • Their expertise, efficiency, and seamless collaboration have been instrumental in helping us rapidly grow into a market leader in our space.

    The Move Better Project

  • When it came to the first order they made sure we were happy with each step and guided us through anything we were unsure about, even got regular updates.

    Urbanfield Sports

  • We have been working with Sphere Sport for the past seven years, and their efficiency, reliability, and trustworthiness have been exceptional.

    Rokket Australia

Design & Media

Still Have Questions? We’re Here to Help

How long does garment development take?
Development time varies by garment complexity but typically takes 4–6 weeks from initial consultation to approved sample, with faster timelines possible for simpler products or repeat clients.
What types of garments can you develop?
We can help develop nearly any sportswear or activewear item including shorts, jerseys, outerwear, and lifestyle apparel for teams, brands, or events.
Can I choose my own fabrics?
Yes. We offer a wide range of fabric options based on your performance and comfort needs, and we can also help source specialty materials if needed.
Do you offer design support?
Yes, our in-house team can help with tech packs, print layouts, and branding elements.
Is there a minimum order requirement?
Minimums vary depending on fabric and complexity, but we offer flexible low-MOQ options to support product testing and smaller launches.

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Connect with our product development team to bring your new garment ideas to life with expert support and streamlined execution.